Engineered Solar Aluminum Mounting Systems & Profiles
Manufacturer of CE EN 1090 certified structural aluminum mounting rails, mid & end clamps, ballasted flat roof racks, and custom extrusions. Zero customs duty to the EU (A.TR) and 4–6 day direct road freight delivery.
Why SolarAlu Nearshoring? DIRECT EXTRUSION
- 12,000 MT / Year Extrusion Press & Anodizing Capacity
- 0% EU Import Duty: A.TR Certificate saves 21.2%–32.1% anti-dumping tariffs
- 4 to 6 Business Days: Direct road trailer and Ro-Ro to European job sites
- CE EN 1090-1 & Eurocode 9: Bankable statics and EN 10204 3.1 mill certs
Who Do We Engineer Solutions For?
From MW-scale solar EPC contractors and commercial rooftop asset owners to regional electrical distributors and custom extrusion OEM partners.
Solar EPC & Contractors
We consolidate hundreds of structural mounting items under one factory roof for utility and MW-scale installations, backed by Eurocode 9 static deflection calculation reports.
- Single-source consolidated project BOM
- Eurocode 9 & CE EN 1090-1 EXC2 statics
- Phased job-site delivery with crane trailers
Industrial Roof Asset Owners
Non-penetrative and 100% waterproof anodized aluminum mounting solutions for sandwich panels and trapezoidal metal sheets that preserve building static load reserves.
- 3x lighter than steel (~2 kg/m² dead load)
- EPDM-gasketed waterproof mini rail system
- 25-year zero maintenance Qualanod 15µm
Solar Wholesalers & Stockists
Standard bundle and pallet-level inventories of mounting rails, pre-assembled clamps, and roof brackets; volume mill discounts and flexible export credit terms.
- Direct extruder wholesale tiered discounts
- DAP / CIF / FCA flexible Incoterms
- Rapid dispatch to European logistics hubs
Custom Extrusions & OEM
Custom die tooling from customer CAD/DWG drawings, precision zero-tolerance cut-to-length, toll extrusion, and private-label module frame manufacturing.
- Custom die opening from your CAD/DWG
- 2.10m to 6.20m zero-scrap precision cutting
- 12,000 MT integrated press & anodizing
Pre-Engineered PV Mounting Systems
Certified structural aluminum systems engineered to Eurocode 9 wind and snow load specifications for every roof and ground topography.
Trapezoidal Sheet System
Rib-optimized, pre-gasketed EPDM mini rails and continuous rail systems engineered for fast installation on commercial industrial metal roofs.
Sandwich Panel System
Engineered mounting solutions transferring loads directly into sub-purlins via stainless hanger bolts or high-grip crown brackets without crushing core insulation.
Standing Seam System
Clamping firmly onto the seam fold without drilling a single hole, protecting building waterproofing warranties while delivering extreme wind resistance.
Tile Roof System
Hooking neatly underneath tile curves directly into wooden or steel rafters, preventing tile cracking while providing rigid rail leveling.
Ballasted Flat Roof
Secured safely by concrete pavers without drilling roof membranes, featuring wind tunnel optimized rear deflectors to lower ballast requirements.
Ground Mount System
High-yield aluminum purlins, diagonal braces, and module clamps designed for driven ramming piles or concrete block ground foundations.
Solar Carport System
Engineered architectural canopies providing shaded vehicle parking while generating clean energy, with integrated rainwater collection gutters.
BIPV Façade System
Transforming commercial building building envelopes into active clean power generation surfaces with rear-ventilated aluminum substructures and concealed clamps.
Nearshoring Advantage: Sourcing from Turkey vs. China
Why European solar EPCs and distributors are replacing Asian supply chains with SolarAlu in Turkey.
Why EN AW-6063-T6 Structural Aluminum Over Hot-Dip Galvanized Steel?
Photovoltaic mounting structures are 25 to 30-year infrastructure assets. Specifying extruded aluminum over heavy galvanized steel delivers decisive advantages in structural rooftop safety, installation speed, and zero lifetime maintenance.
| Engineering Criterion | SolarAlu 6063-T6 / 6005A Anodized Aluminum | Hot-Dip Galvanized Steel (HDG) |
|---|---|---|
| Specific Weight & Rooftop Dead Load |
2.70 g/cm³ (~1.8 - 2.5 kg/m² structural load)
3x lighter than steel; preserves structural load reserves on large-span industrial roofs without expensive building reinforcement. |
7.85 g/cm³ (~6.0 - 9.0 kg/m² structural load)
Heavy dead weight; frequently violates building deflection limits on lightweight sandwich and trapezoidal roofs. |
| Atmospheric Corrosion & Lifespan |
25+ Years Maintenance-Free (Qualanod 15µm/20µm)
Forms an impervious self-healing aluminum oxide layer; zero corrosion in marine seaside (C4/C5) and industrial chemical atmospheres. |
Corrosion Initiates within 5–8 Years
Field cutting and bolt drilling damages the zinc barrier layer; rust run-off stains PV glass and demands periodic repainting. |
| Installation Speed & Labor Cost |
45% - 50% Faster Job Site Assembly
Pre-engineered T-Slot channels allow rapid snap-in fasteners; zero on-site cutting, zero welding, and minimal crane hoisting required. |
Heavy Labor & Slower Progress
Heavy manual lifting on roofs, complex multi-piece bolting, and awkward alignment double the on-site mechanical installation labor hours. |
| Galvanic Compatibility with PV Modules |
100% Metallurgical Compatibility
Solar module frames are also manufactured from anodized aluminum; zero electrical potential difference, preventing bimetallic contact corrosion. |
Bimetallic Galvanic Cell Risk
Direct steel-to-aluminum contact forms a galvanic cell in humid conditions, corroding the module frame and voiding panel warranty. |
| End-of-Life Residual Asset Value |
80% - 85% Scrap Residual Value
Aluminum is infinitely recyclable without property degradation, representing a liquid financial asset at decommissioning. |
Low Residual Scrap Value
Corroded steel scrap value is negligible and often does not cover the crane and disassembly labor costs. |
Solar PV Plant Sizing & Aluminum Profile Simulator
Simulate clean energy production (MWh), required 6063-T66 aluminum rail meters, net structural tonnage, hardware counts, and trailer dispatch logistics for your MW-scale project.
Instant Sizing, Profile Meters & Aluminum Tonnage for Global / European Export
Select your target DC capacity and substructure type. Instantly simulate annual MWh clean energy generation, required 6063-T66 profile linear meters, net structural aluminum weight, clamp quantities, and road trailer loading.
Calculate PV Mounting Materials & Estimated Budget
Select your roof type, panel power, and module count to generate instant rail linear meters, clamp quantities, aluminum weight, and export budget.
Solar PV Mounting Materials & Bill of Materials Calculator
Configure your PV module count and roof profile to instantly generate required rail linear meters, mid/end clamps, fasteners, structural aluminum weight, and estimated export budget in EUR/USD.
High-Demand Solar Mounting Profiles
Continuous stock availability from standardized dies; custom precision lengths available on demand.
Solar Module End Clamp Profile 30mm (Code: 2258)
High-tensile aluminum photovoltaic module retaining clamp profile, engineered for severe wind uplift and snow compression resistance. Fits standard M8 socket bolts and spring channel nuts.
Solar Module End Clamp Profile 30mm (Code: 3614)
High-tensile aluminum photovoltaic module retaining clamp profile, engineered for severe wind uplift and snow compression resistance. Fits standard M8 socket bolts and spring channel nuts.
Solar Module End Clamp Profile 31mm (Code: 1667)
High-tensile aluminum photovoltaic module retaining clamp profile, engineered for severe wind uplift and snow compression resistance. Fits standard M8 socket bolts and spring channel nuts.
Solar Module End Clamp Profile 33mm (Code: 1683)
High-tensile aluminum photovoltaic module retaining clamp profile, engineered for severe wind uplift and snow compression resistance. Fits standard M8 socket bolts and spring channel nuts.
Solar Module End Clamp Profile 35mm (Code: 1363)
High-tensile aluminum photovoltaic module retaining clamp profile, engineered for severe wind uplift and snow compression resistance. Fits standard M8 socket bolts and spring channel nuts.
Solar Module End Clamp Profile 37mm (Code: 1668)
High-tensile aluminum photovoltaic module retaining clamp profile, engineered for severe wind uplift and snow compression resistance. Fits standard M8 socket bolts and spring channel nuts.
Solar Module End Clamp Profile 40mm (Code: 1362)
High-tensile aluminum photovoltaic module retaining clamp profile, engineered for severe wind uplift and snow compression resistance. Fits standard M8 socket bolts and spring channel nuts.
Solar Module End Clamp Profile 41mm (Code: 1669)
High-tensile aluminum photovoltaic module retaining clamp profile, engineered for severe wind uplift and snow compression resistance. Fits standard M8 socket bolts and spring channel nuts.
Dilovasi Export Terminal: 4 to 6 Business Days Direct to European Sites
4–6 Day Direct Freight
Full Truckload (FTL) and LTL consignments depart directly from our Dilovasi facility via Kapikule Border (EU road corridor) or Trieste / Toulon Ro-Ro ports.
12,000 MT / Year Capacity
Integrated multi-press extrusion facility with 1,000 metric tons monthly output ensures guaranteed manufacturing slots for multi-megawatt solar developments.
Cut-to-Length (Zero Waste)
Alongside standard 6.00m and 6.20m export bars, we provide factory-cut exact spans (2.10m, 3.20m, 4.20m) eliminating field cutting labor and job site metal scrap.
0% Duty (A.TR) & 0% VAT
Export orders are cleared under formal export customs with 0% VAT and certified A.TR documentation, protecting buyers from EU anti-dumping duties.
Solar Aluminum Mounting Categories (C01 - C20)
From structural mounting rails and grounding clamps to tile roof hooks and stainless fasteners, everything for solar racking under one roof.
Solar Aluminum Mounting Profiles
Mounting rails, structural purlins, cross beams, and custom profile extrusions
Mid Clamps (Inter-Module Clamps)
Intermediate module retaining clamps with grounding integration
Stainless Steel Fasteners & Bolts
T-bolts, spring nuts, serrated hex flange nuts, and self-drilling screws
EPDM Sealing, End Caps & Protective Trim
EPDM pads, butyl tapes, rail end caps, and leveling spacers
PV Module Frame Profiles
Long/short side framing extrusions and corner keys for module factories
BIPV & Solar Facade Profiles
Curtain wall BIPV subframes, concealed hooks, and ventilation trims
Custom Extrusion & OEM Tooling
Die manufacturing, custom alloy extrusion, CNC machining, and private label
Direct Freight Corridors Across Europe & MENA
Fast road trailer and Ro-Ro maritime connections connecting Turkey directly to 25+ international solar markets.
Germany
Netherlands
France
Italy
Spain
Poland
Romania
Bulgaria
Featured Solar PV Project Case Studies
Industrial rooftop and utility installations delivered across leading European and regional industrial complexes.
Automotive Components Plant
Mounted on 18,000 m² sandwich panel roof using non-penetrative EPDM-gasketed L-feet and standard 40x40 structural rails for 4,400 modules without piercing water-barrier layers.
Hardware: SAL-R-STD Rail, SAL-MC Mid Clamp, EPDM L-Foot
Cross-Border Logistics Terminal
Direct-fix 380 mm EPDM-backed mini rails mounted directly to trapezoidal ribs, achieving rapid installation speed and minimum structural dead load under heavy snow zone parameters.
Hardware: SAL-MR-380 Mini Rail, SAL-EC End Clamp, Bi-Metal Screws
Corporate Commercial Center
Zero membrane penetration with aerodynamic 15° south-facing consoles, rear wind deflectors, and concrete ballast blocks certified under Eurocode 9 wind tunnel simulations.
Hardware: SAL-TR-15 Tilt Console, Rear Wind Deflector, EPDM Mat
Frequently Asked Questions
Answers to common inquiries regarding European customs regimes (0% duty A.TR), lead times, structural Eurocode 9 compliance, and MOQ.
SolarAlu (by SerProfil) is a specialized solar mounting manufacturer operating out of Istanbul and the Dilovasi / Gebze industrial hub in Turkey. We operate modern extrusion lines with an annual capacity of 12,000 metric tons, dedicated to European, Middle Eastern, and North African export markets.
No. SolarAlu operates exclusively as a B2B manufacturer supplying solar EPC contractors, solar distributors, commercial installers, and utility project developers. Products are supplied in master bundles, full pallets, truckloads (FTL), or full containers (FCL).
All structural products carry CE marking under EN 1090-1 / EN 1090-3 (Execution Class EXC2), Eurocode 9 (EN 1999-1-1) design calculations, Qualanod certified anodizing, ISO 9001:2015, and EN 10204 3.1 mill test certificates.
Under the European Union – Turkey Customs Union agreement, industrial goods manufactured in Turkey are admitted into all 27 EU member states with 0% customs duty when accompanied by an A.TR Movement Certificate.
Chinese aluminum extrusions face EU anti-dumping tariffs between 21.2% and 32.1% plus long maritime transit times (45–60 days). In contrast, Turkish profiles enter duty-free (0%) via A.TR, reach European job sites in 4–6 business days by road trailer or Ro-Ro, and carry significantly lower carbon footprints under the EU Carbon Border Adjustment Mechanism (CBAM).
Full Truck Load (FTL) and Full Container Load (FCL) orders processed under the official Turkish export customs regime are invoiced at 0% VAT (VAT exempt). For smaller trial batches or samples, flexible EXW factory pickup with standard invoicing is available.